Intake Manifold Repair

This Ford Ranger 2.9 L intake manifold had a broken EGR valve mount.







As you can see, on the left hand side--bottom and top--it is broken through the threads on both sides.







We beveled the top to ensure good penetration into the crack.







Using Super Alloy 5 and an oxyacetylene torch, we made the repair in under 5 minutes.







After the part cooled, we sanded the welded area smooth and reinstalled in the car.

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